Being an electronics manufacturer in India is a tough job as electronics manufacturing is a difficult process. You will inevitably encounter difficulties from time to time, regardless of your profession as a hardcore engineer, electronics manufacturer, or CEO who has contracted out manufacturing to another business. Electronic manufacturing businesses encounter several issues that impact their production plans, operating profits, and product life cycles due to the always-changing semiconductor sector. We’ll talk about the difficulties faced by electronics makers in this blog and the steps you can take to solve them.

Unplanned customer demand

One of the main issues facing the electronics manufacturing industry is the erratic and constantly shifting demands of the consumer. Because of this, electronics manufacturers find it difficult to keep up with demand and frequently have shortages or excess of inventory.

Solutions

  • Automate the global supply chain so that it can react swiftly to shifts in customer demand.
  • Modernize your infrastructure and equipment to be competitive in the ever-changing semiconductor market.
  • Employ knowledgeable and experienced managers to cut expenses and shorten wait times.
  • Inform clients in advance of any impending supply chain interruptions.

Decreasing profit margins

Global competition and the frequent introduction of novel technologies are causing product prices to decline. Unpredictable semiconductor pricing and rising labor expenses are putting stress on the consumer electronics industry to lower selling prices.

Solutions

  • Use VA/VE teams to propose alternative parts in an effort to reduce costs in an aggressive manner.
  • Keep an eye on the availability of electronic components at all times.
  • Different production processes for constant large-scale manufacturing and testing enable scheduling and cost reduction.
  • Extend into distinct mass and proto-facility lines.

Mechanical Bill of Materials

Among companies offering electronics manufacturing services, enclosure design and development typically receive the least attention despite being one of the largest manufacturing problems. Equipment production for plastic or mechanical enclosures usually takes six weeks, and additional delays are caused by numerous design revisions.

Solutions

  • have an extensive knowledge of mechanical design for parts utilized in consumer, automotive, and Internet of Things markets.
  • Before going into production, make sure the parts are reliable using a cutting-edge testing lab facility.
  • Verify every facet of the laboratory tests.
  • Utilize your knowledge and the lessons discovered from all previous product manufacturing to maximize the form factor.
  • Make sure that the testing specifications align with the final usage (movable or non-movable, inside or outdoor) of the customer.
  • Decrease the mBOM cost through material selection.

Scalability issues

Before electronics manufacturing, the product is designed in lab settings, but it is not tested to see how long it will take a human to assemble and scale to mass production level with the least amount of work.

Solutions

  • Create the product with the least amount of work necessary for scaling up.
  • Reduce manufacturing time and boost repeatability by utilizing automation.
  • Use SMED to reduce the amount of time needed to switch between production runs.
  • Minimize wait times and boost production efficiency by implementing line balancing.

Short product life cycle

Short product cycles present another difficulty for those involved in the manufacturing of electronics. Every time a new marketing trend emerges, the current line of products is phased out and replaced with models that have more features.

Solutions

  • Projected technology during the next ten years.
  • Investigate the product before the buyer.
  • Rather than replacing the entire processor/module, just add components to stay up to date with the latest technologies.
  • The average change takes five years to complete. Thus, it can be a good idea to organize your manufacturing with this in mind.

By partnering with Jayshree Instruments, you can overcome these challenges and achieve long-term success in the competitive electronics manufacturing industry.